I have Bulged 40 S&W Brass. Way back when the 40 S&W first came out, we did not have load data in manuals for a while. You were reading magazine articles to get load data. A lot of which was way too hot.
I have 5 gallon buckets of range brass in 40 S&W. This brass has been rounded up ever since the 40 S&W first came out in 1990. I run all of my 40 S&W brass through the Redding Bulge Buster just to be sure they will function 100%.
My latest Hornady Manual shows a maximum load using Longshot powder, with a 180 grain bullet traveling at 1,100 fps from a 4.5 inch barrel. BOOK LOAD
The Speer Manual #5 shows the 180 grain Bullet, with a maximum velocity from a 4" Barrel of 1,026 FPS, using BE86. No Longshot load data.
Per my reading Longshot is THE Powder to reload 40 S&W with. Several other powders will break 1,000 FPS.
Use loads from a reloading manual, and you should not have any issues at all. As always start low and work up.
Using pretty much any major manufacturers Factory Ammunition, and you should never have an issue either.
FACTORY AMMUNITION VELOCITY NUMBERS:
I planned to shoot my new G22 Gen V with Ameriglo CAP sights after work today to get a handle on just how low the sights were shooting. I am needing to order a different Ameriglo Rear Sight. I gathered up a couple box's of Factory HP Ammunition to shoot groups with. This was ammunition I bought for testing some years ago. I wanted to check Zero with Factory Carry Ammunition, and not my reloads.
Winchester X40SW 180 GR Jacketed HP Average Velocity 960 FPS
Remington R40SW2 180 GR JKTD Hollow PT Average Velocity 958 FPS
I probably shot the test loads from a G23.4 back in the day, using Mark Hampton's Oehler 33 chronograph. The velocity numbers should be accurate.
Bulge Buster:
I have the Redding Carbide Bulge Buster for 40 S&W. My first Redding was the non carbide version that was offered first.
I also have the Lee Bulge Buster for 45. The Lee works fine.
I wish they made one for 9mm.
Note: I recommend reloading with either Jacketed, Plated or Coated Bullets. I would skip the old fashioned lead bullets with a grease groove in a Glock with a factory barrel. My reading so far is saying the Marksman Barrel is not good for Lead. I need to research this out better. I wish this was not the case, as I have thousands of rounds of 180 SWC ammunition loaded for an EAA Witness I owned years ago. I need to be shooting this ammunition up.
I will start out loading 180 grain Hollow Points for my practice ammunition. I have hundreds of HP Bullets that I have gathered up over the years. Non of which are considered to be top rated carry bullets today. I might as well be shooting them, as storing them for someone else.
Enjoy your 40 S&W.
Bob R